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Suzuki Outboard Cowling and Casing Assemblies

(136 products)

The purpose of the cowling and the casing assemblies of outboard motors is to prevent water intrusion from a harsh marine environment, while also retaining internal lubricants for optimal performance. PartsVu offers replacements for Suzuki Outboard Cowling and Casing Assemblies for all Suzuki outboard engine models and years.

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  • Suzuki - Cover assy,engi - 61400-89L40-YAY

    Suzuki

    Suzuki - Cover assy,engi - 61400-89L40-YAY

    $210.72 $241.46
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  • Suzuki - Cover assy,engi - 61400-94J00-0EP

    Suzuki

    Suzuki - Cover assy,engi - 61400-94J00-0EP

    $423.87 $485.70
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  • Suzuki - Cover assy,eng - 61400-94L00-Y5S

    Suzuki

    Suzuki - Cover assy,eng - 61400-94L00-Y5S

    $390.05 $446.94
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  • Suzuki - Cvr set,eng350a - 61420-98823-B5H

    Suzuki

    Suzuki - Cvr set,eng350a - 61420-98823-B5H

    $1,844.01 $2,112.94
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  • Suzuki - Cowling assy,un - 94407-30G20-1TX

    Suzuki

    Suzuki - Cowling assy,un - 94407-30G20-1TX

    $1,066.87 $1,222.46
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  • Suzuki - Cover set,engin - 61430-93881-QTN

    Suzuki

    Suzuki - Cover set,engin - 61430-93881-QTN

    $1,338.88 $1,534.15
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  • Suzuki - Cover set,engin - 61430-93832-0EP

    Suzuki

    Suzuki - Cover set,engin - 61430-93832-0EP

    $1,720.99 $1,971.98
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  • Suzuki - Cover set,engin - 61430-93871-YAY

    Suzuki

    Suzuki - Cover set,engin - 61430-93871-YAY

    $1,293.61 $1,482.27
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  • Suzuki - Cover set,engin - 61430-93802-Y5S

    Suzuki

    Suzuki - Cover set,engin - 61430-93802-Y5S

    $1,465.64 $1,679.39
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  • Suzuki - Cover set,engin - 61430-93842-0EP

    Suzuki

    Suzuki - Cover set,engin - 61430-93842-0EP

    $1,773.00 $2,031.58
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  • Suzuki - Cover set,engin - 61430-93812-YAY

    Suzuki

    Suzuki - Cover set,engin - 61430-93812-YAY

    $1,524.80 $1,747.17
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  • Suzuki - Cover set,engin - 61430-93830-0EP

    Suzuki

    Suzuki - Cover set,engin - 61430-93830-0EP

    $1,720.99 $1,971.98
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  • Suzuki - Cover set,engin - 61430-93823-YKV

    Suzuki

    Suzuki - Cover set,engin - 61430-93823-YKV

    $1,142.68 $1,309.33
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  • Suzuki - Cover set,engin - 61430-93822-YKV

    Suzuki

    Suzuki - Cover set,engin - 61430-93822-YKV

    $1,142.68 $1,309.33
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  • Suzuki - Cover set,engin - 61430-93813-YAY

    Suzuki

    Suzuki - Cover set,engin - 61430-93813-YAY

    $1,524.80 $1,747.17
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  • Suzuki - Cover set,engin - 61420-93872-Y5S

    Suzuki

    Suzuki - Cover set,engin - 61420-93872-Y5S

    $1,561.18 $1,788.86
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  • Suzuki - Cover set,engin - 61430-93801-Y5S

    Suzuki

    Suzuki - Cover set,engin - 61430-93801-Y5S

    $1,625.61 $1,862.70
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  • Suzuki - Cover set,engin - 61420-98850-QTN

    Suzuki

    Suzuki - Cover set,engin - 61420-98850-QTN

    $1,585.15 $1,816.32
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  • Suzuki - Cover set,engin - 61420-98841-YAY

    Suzuki

    Suzuki - Cover set,engin - 61420-98841-YAY

    $1,592.80 $1,825.09
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  • Suzuki - Cover set,engin - 61420-98840-YAY

    Suzuki

    Suzuki - Cover set,engin - 61420-98840-YAY

    $1,592.80 $1,825.09
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  • Suzuki - Cover set,engin - 61420-98830-QUA

    Suzuki

    Suzuki - Cover set,engin - 61420-98830-QUA

    $1,947.81 $2,231.88
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  • Suzuki - Cover set,engin - 61420-98823-BBK

    Suzuki

    Suzuki - Cover set,engin - 61420-98823-BBK

    $2,011.59 $2,304.95
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  • Suzuki - Cover set engin - 61420-98823-AML

    Suzuki

    Suzuki - Cover set engin - 61420-98823-AML

    $1,407.07 $1,610.51
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  • Suzuki - Cover set,engin - 61420-98802-YAY

    Suzuki

    Suzuki - Cover set,engin - 61420-98802-YAY

    $1,817.37 $2,082.40
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  • Suzuki - Cover set,engin - 61420-93892-YAY

    Suzuki

    Suzuki - Cover set,engin - 61420-93892-YAY

    $1,438.49 $1,648.28
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  • Suzuki - Cover set,engin - 61420-93880-YKV

    Suzuki

    Suzuki - Cover set,engin - 61420-93880-YKV

    $1,988.54 $2,278.54
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  • Suzuki - Cover set,engin - 61420-93891-YAY

    Suzuki

    Suzuki - Cover set,engin - 61420-93891-YAY

    $1,438.49 $1,648.28
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  • Suzuki - Cover set,engin - 61420-98812-Y5S

    Suzuki

    Suzuki - Cover set,engin - 61420-98812-Y5S

    $1,852.32 $2,122.45
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  • Suzuki - Cover set,engin - 61420-98810-Y5S

    Suzuki

    Suzuki - Cover set,engin - 61420-98810-Y5S

    $1,852.32 $2,122.45
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  • Suzuki - Cover set,engin - 61420-93826-0EP

    Suzuki

    Suzuki - Cover set,engin - 61420-93826-0EP

    $1,666.78 $1,909.86
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  • Suzuki - Cover set,engin - 61420-93870-Y5S

    Suzuki

    Suzuki - Cover set,engin - 61420-93870-Y5S

    $1,561.18 $1,788.86
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  • Suzuki - Cover set,engin - 61420-93857-0EP

    Suzuki

    Suzuki - Cover set,engin - 61420-93857-0EP

    $1,840.52 $2,108.94
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  • Suzuki - Cover set,engin - 61420-93847-0EP

    Suzuki

    Suzuki - Cover set,engin - 61420-93847-0EP

    $1,728.07 $1,980.09
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  • Suzuki - Cover set,engin - 61420-93839-0EP

    Suzuki

    Suzuki - Cover set,engin - 61420-93839-0EP

    $1,600.07 $1,833.43
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  • Suzuki - Cover set,engin - 61420-93840-0EP

    Suzuki

    Suzuki - Cover set,engin - 61420-93840-0EP

    $2,324.09 $2,663.03
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  • Suzuki - Cover set,engin - 61420-93838-0EP

    Suzuki

    Suzuki - Cover set,engin - 61420-93838-0EP

    $1,600.07 $1,833.43
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Suzuki Cowling and Casing Assemblies - Resources & Information

Suzuki Cowlings and Suzuki Casing Assemblies are among the most important parts for protecting your outboard engine against the harsh aquatic environment, UV rays, transport, and winterization. 

PartsVu stocks a complete selection of Suzuki Outboard Cowling and Casing Assemblies for all common Suzuki outboard engine models. From Suzuki Outboard Cowling Replacements, Suzuki Outboat Casing Assemblies, and all accessories, PartsVu offers same-day shipping and the lowest prices you’ll find online. 

In addition to providing Suzuki Outboard Cowling and Casing Assemblies, PartsVu is also proud to help boaters by providing helpful resources for Suzuki outboard motors:

Suzuki Outboard Cowling and Casing Assemblies FAQ

Are Suzuki Outboard Motor Covers worth the investment?

We get it. Suzuki outboard motor covers are yet another thing you are told you need to buy for your engine. But is this investment necessary? This area is subjective in some ways, but in other ways, it is not.

One issue is cosmetic. Do you want your Suzuki outboard’s cowling to look new and shiny for as long as possible? Yet another issue is not cosmetic but is part of your overall effort to maintain your engine. Your Suzuki’s cowling is like the skin on your body. Just as our skin does a great job of protecting our body’s systems, your cowling protects its own precious cargo—your engine.

Just as our skin takes a lot of abuse—sun damage, cuts, bruises, environmental contamination—so does your cowling. In the southern states, UV rays are especially intense. For example, boats and engines alike spend a lot of time baking nearly year-round in the Florida sun. In the northern states, boats may not be exposed for as many months of the year and the UV rays might not be quite as strong, but a lot of damage can still be done.

Another source of harm is trailering. If you trailer your boat, your cowling is likely to be struck by stones, rocks, and other road debris as you tool down the highway. Scratches and dings are the low end of the damage—cracks and punctures in your Suzuki cowling are more serious.

Finally, environmental elements like saltwater spray or acid rain could collide with your cowling at some point. Suzuki outboard cowling cover do not eliminate all of these problems, but they sure do help a great deal.

Suzuki engine cover are made of durable SurLast solution-dyed polyester fabric. SurLast fabric offers strong protection against the harsh marine environment. The fabric is nonabrasive; water-resistant; and resistant to UV rays, mold, and mildew. Suzuki outboard engine covers are also designed to perfectly fit your specific Suzuki outboard engine model.

Given this information, we think it is best to calculate the risk-reward ratio of investing in a Suzuki outboard motor cover and go from there.

  • Cost of Suzuki outboard motor covers: $35 to $152, depending on engine size
  • Cost of a new Suzuki cowling assembly: $300 to $1,900
  • Cost of refurbishing and repainting a Suzuki cowling: $350 to $750
  • Cost of Marine Spray Paint: About $21 to $45, depending on engine size
  • Cost of Suzuki OEM replacement decals and labels: $62 to $130

So, you be the judge. We believe Suzuki outboard motor covers are well worth the cost to protect your outboard when it is not in use, but you will come to your own conclusion.

Proper Suzuki maintenance requires genuine Suzuki outboard parts and products – PartsVu is happy to help.

How do I protect the exterior my Suzuki outboard motor?

For the exterior of your Suzuki Outboard Engine and Suzuki Cowling, Graphics, Emblems, and Labels, cover these surfaces with anti-corrosion products like Corrosion Guard. This rust inhibitor forms a water-resistant barrier on both painted and unpainted surfaces. We recommend using it at every service interval with a liberal application to all metal engine surfaces. You can also use it on outdrives, lower units, and power trim motors.

The marine environment is one of the harshest on the planet. This is why protecting your boat from corrosion is extremely important. For premium defense against rust, we highly recommend this product.

Also, PartsVu carries Suzuki Marine Spray Paint. The durable enamel coating of these spray paint products, in factory-matched colors, provide excellent coverage against the elements. Everything you need to restore or customize your cowling cover.

Suzuki marine spray paints are high-quality, factory-matched spray paint for touch-ups or full overcoat application. This durable enamel coating provides good performance in the rigors of the marine environment. As is the case with any painting task, surface preparation is very important. Note that paint may fade over time on an outboard motor exposed to the elements over time, so the factory-fresh color supplied in this can may not match older paint exactly. Therefore, the application area may need to be larger to provide for proper blending of the color.

How do I troubleshoot a Suzuki Outboard Motor?

It’s best to first address the simplest potential problems before getting into more complicated matters. The following quick fixes may address the reason your Suzuki outboard motor stopped working. 

  • It may sound obvious, but check if there is gas in the tank. If so, is the tank vent open? A closed vent prevents air from replacing fuel as the motor pulls it out, which is necessary for firing up the engine. 
  • If the kill switch isn’t properly attached it could very well be the source of your motor problems. Undo the electrical connection and put it right back into place. The kill switch may need to be replaced altogether. 
  • The next point to check is your gear shift. It’s easy to knock out of place, which prevents the engine from starting. Make sure that you’re in neutral and try starting your engine once more. 
  • Sometimes, the issue may simply be that your Suzuki engine propeller has something tangled around it. This may be a fishing line, excessive seaweed, or some other material that’s worked its way around the blades. Carefully remove anything that may be wrapped around the propeller, and give it a once-over for any damage that may be present. If the propeller is damaged, it needs to be replaced. Debris around the propeller is the most likely culprit if your boat motor starts, but quickly dies.
  • Try to start the engine both with and without using the choke. If this doesn’t work, try altering the throttle position. Applying more or less gas can sometimes do the trick. Finally, squeeze the primer bulb a few times to make sure the engine is primed up.
  • Some batteries have an on/off switch. If this is true for your battery, make sure the switch is on. Then, if your engine is under 25HP, you may be able to use the emergency cord to pull-start. It’s possible to do this with up to a 50HP engine, but be aware that the higher the HP, the more difficult this will be. If this works, the battery is likely the issue. You may need to replace it.

How do I perform a 100-hour service on my Suzuki outboard engine?

To ensure proper engine function, it’s always best to service your Suzuki outboard engine every 100 hours after the initial break-in period (first 10 hours) and after the first maintenance interval (at 20 hours). 

The following is a Suzuki outboard 100-hour service checklist to help you service your engine properly:

Service Item

Action Needed

Grease Fittings

Lubricate

Engine Oil

Replace

Engine Oil Filter

Replace

Anodes

Inspect, replace as needed

Battery

Inspect

Power Trim and Tilt Fluid

Inspect

Connectors and Spray with Silicone Spray

Inspect & spray

Shift and Throttle Cable Linkages

Inspect

Retorque Bolts, Nuts, and Fasteners

Inspect

Engine Mounts and Steering Brackets 

Inspect

Spark Plugs

Inspect, change as needed

Gearcase Oil

Replace

Inspect Fuel Lines

Inspect, replace as needed

Fuel-Water Separator

Replace

Fuel Stabilizer

Add before storing or when filling tank

Mounting Bolts

Inspect

Propeller and Skeg 

Inspect

Suzuki Cowling Covers

Inspect

Telltale Hole for Water Flow

Inspect

If you want a more in-depth explanation of how to perform a 100-hour service on a Suzuki outboard engine, read our blog “Suzuki Outboard 100-Hour Service Checklist”. 

To make engine maintenance even easier, PartsVu has a wide selection of Suzuki outboard engine 100-hour service kits available. They’re pre-assembled with everything you need to keep your boat happy and healthy every 100 hours.

How do I take care of my Suzuki outboard engine’s exterior? 

PartsVu offers a wide array of polish and sealant products that will restore a lustrous shine to paint, chrome, glass, and smooth plastics like visors, engine cowlings, windshields, and gauges. For your Suzuki Outboard Cowling and Casing Assemblies, you can expect to repel dust and dirt to keep a long-lasting, ship-shape shine. 

Additionally, Suzuki boaters can use Yamalube External Engine Cleaner, a powerful engine degreaser and engine cleaner, to remove grease, mud, and grime. It is safe for use on most rubber, plastic, and painted metal surfaces.